Copyright © 2022 Foshan MBRT Nanofiberlabs Technology Co., Ltd All rights reserved.Site Map
① What are the problems caused by using poor quality air filters?a. Engine damage, costing tens of thousands Insufficient filtration accuracy, excessive dust impurities into the engine resulting in damage; b. Car boring, high fuel consumption Insufficient ventilation efficiency of the engine air intake, inadequate burning, lack of power, fuel consumption high; c. Frequent changes, time consuming Poor filter media and engine damage due to prolonged use, frequent replacement is required; ② What are the benefits of air filtration?Save money (save fuel, protect engine, replace less...) |
Client:Wuhan Boss Li motorcade Vehicle: 29 units Dongfeng Tianlong KL420
Transport route: Wuhan - Guangzhou special line Transport object: auto parts
Distance: round trip about 2000 km Mileage: 6 trips/month, 14.4w km/year
High quality air filtration【3050】 | Conventional air filtration 【3050】 | |
Price | 280yuan/piece | 170yuan/piece |
Replacement period | 30,000km | 20,000km |
Round-trip fuel comsumption | 530~550L | 580~600L |
Round-trip fuel difference | 30 L / 2000km | |
Annual fuel cost savings | 30 L * (144000 / 2000) = 2160 L | |
Annual fuel savings | 2160L*5yuan / L = 10800 yuan |
Fuel savings for fleet of 29 vehicles per year:10800*29=313200 yuan(Equivalent to new dragon One!)
Under normal working conditions, the intake flow rate of a vehicle is 700m3/h, and the dust concentration in the working environment is 40mg/m3. The comparison of the ash intake amount of the engine in one year by using Maiburi air filter and Puton air filter is as follows:
Annual air consumption: 700m3/hour×8hours/day×365days=2044000m3 Use MBRT air filter Amount of dust entering engine: 2044000m3×0.00004Kg/m3*0.03%=0.0245Kg ( 24.5g ) Use ordinary air filter The amount of dust in and out of the actuator : 2044000m3×0.00004Kg/m3*0.5%=0.4088Kg ( 408.8g ) High-precision filtration protects the engine more effectively and less dust enters the engine. |
MBRT nanofilters fiber is thinner, the air permeability is stronger.
Sample name | Resistance @5.3cm/s | 0.3µm filter efficiency |
MBRT nano electrospinning filter paper | 72pa | 35.6% |
A foreign nano electrospinning filter paper | 93pa | 28.7% |
F8 ultrafine glass fiber filter material | 158pa | 32.6% |
Nano electrospinning filter paper in China | 51pa | 18.6% |
Ordinary F7 filter material | 118pa | 17.0% |
Ordinary M5 filter material | 50pa | 6.8% |
Nano coating greatly improves the filtration efficiency while maintaining efficient air permeability, and the amount of oxygen entering the engine is more sufficient, so that the fuel is fully burned. The engine is powerful and the fuel consumption is reduced.
1. Large ash capacity Compared with traditional filter materials, nanofibers are finer and more uniform, have large ash capacity, service life is more than 3 times that of ordinary filter elements. | |
2. Dust can fall off automatically Extremely fine nanofibres allow pollutants to form a filter cake on the surface of the filter paper, falls off with the shaking of the vehicle during operation. 3. High strength nano layer, super adhesion and tear resistance Using PVDF nano raw materials, high strength, corrosion resistance, with super adhesion, to ensure that the nano layer is not easy to damage. Most of the competing products do not solve the adhesion problem of the nanolayer. | |
4. Waterproof and stain-resistant MBRT nano layer has unique water repellent properties, stain resistance, dust is not easy to adhere to prolong the use of cycles. | |
Large ash capacity, dust cake automatically fall off, strong adhesion, waterproof and anti-fouling, to ensure the ultra-long service life of the air filter, directly reduce the cost of air filter. |
Value conversion premise simulation conditions: Vehicle mileage of 200,000 km a year, fuel price: 5 yuan / L, use model MBRT air filter:
Fuel saving | Conversion premise | Annual mileage | 100 km fuel saving | Annual fuel saving | Annual fuel savings |
The same model uses the same filter element MBRT air filter VS ordinary air filter | 200000km | 1L/100km | 2000L | 10000yuan |
Replacement cost | MBRT VS Other air filter (such as 3050) | Cartridge cost | Replacement frequency | First-year cost | First-year cost difference |
MBRT air filter | 260 | Once / 50,000km * 200,000km | 260yuan*4=1040yuan | 920yuan | |
Oems supporting air filter | 280 | Once / 30,000km * 200,000km | 280yuan*7=1960yuan |
Value added | Under the same working conditions, the "Maiburui air filter" can effectively protect the engine intake system, improve the engine service life, and enhance the second-hand transfer value of vehicles. |
Value added【estimate】=10000+920+X=10920+X
Related link: https://www.nanofiberlabs.com/solutions-category/air-filter-material.html